High pressure gas nitriding (including nitrocarburizing)
multi-functional vacuum series equipment mainly includes three
categories: 2.1 horizontal double chamber oil quenching type, 2.2
horizontal single chamber gas quenching type, 2.3 vertical single
chamber gas quenching type;
High pressure gas nitriding (including nitrocarburizing) multi-functional vacuum furnace is mainly used for:
It
is applicable to various nitriding or nitrocarburizing products or
parts with high added value and high treatment quality requirements,
such as high-pressure gas nitriding, nitrocarburizing and tempering
processes of molds, measuring tools, cutting tools, shafts and other
parts; And vacuum quenching and vacuum annealing of high-speed steel,
tool and die steel, alloy structural steel, etc.
Main advantages of multi-function vacuum furnace for high-pressure gas nitriding (including nitrocarburizing):
Safety,
environmental protection, no open fire, no explosion hazard; Fully
sealed vacuum furnace structure, little nitriding treatment site in the
workshop, no ammonia smell;
Good production flexibility, can stop and open the furnace at any time;
Direct
heating: the structure of vacuum heating furnace is adopted, and the
heating element directly heats the parts, saving energy and time, and
increasing and decreasing the temperature quickly;
High pressure in
nitriding chamber: high pressure structure, ammonia pressure of 4 ×
10-1~5 × Adjustable within 105Pa; Small hole, deep hole and blind hole
can all get uniform infiltration layer, and the depth and hardness are
similar to the external surface;
Fast cooling: high pressure air
cooling, oil cooling; It can prevent temper brittleness of alloy
structural steel caused by slow cooling at nitriding temperature, and
eliminate the bad structure of carburizing layer, such as acicular
precipitation;
After treatment, the surface quality of the workpiece is good and the deformation is small;
Less atmosphere consumption, short carburizing cycle and low production cost;
Process Control of High Pressure Gas Nitriding (including Zizania Carburizing) Multifunctional Vacuum Furnace
The
process program inventory stores the high-pressure gas nitriding
process program generated in advance by the process simulation system
according to material composition, penetration depth, etc. and verified
by production practice; The control system automatically and accurately
controls the nitriding temperature, gas pressure, gas flow, etc.
according to the program to ensure that the requirements of nitriding or
nitrocarburizing process are met.
High pressure gas silencing (including nitrocarburizing) multi-functional vacuum production line
A
skip car system can be configured to form a production line with
multiple vacuum high-pressure gas nitriding furnaces, vacuum tempering
furnaces, various cleaning machines and other equipment to meet the
production needs of mass nitriding or nitrocarburizing.
High pressure gas nitriding (including nitrocarburizing) multi-function vacuum series equipment Take category "2.2 horizontal single chamber gas quenching type" as an example, list the main parameters of its current standard model equipment
Note:
The above are the parameters of our standard equipment.
Shenyang Dongbo can carry out non-standard design and manufacturing
according to the specific requirements of customers to meet their
personalized needs. For example, the extreme vacuum degree can reach
10-4Pa or above, and the pressure rise rate can be better than 0.1Pa/h.
For
more detailed information or data on the main parameters, structures
and processes of all types of equipment of Dongbo Thermal Engineering,
please consult Shenyang Dongbo:13130218123 // 18602471394