Low pressure vacuum carburizing (including carbonitriding) series
equipment mainly includes seven categories: 1.1 horizontal double
chamber oil quenching type, 1.2 vertical double chamber oil quenching
type, 1.3 horizontal double chamber gas quenching type, 1.4 horizontal
single chamber gas quenching type, 1.5 vertical single chamber gas
quenching type, 1.6 horizontal three chamber salt bath type, and 1.7
vertical double chamber salt bath type;
Main purposes of low-pressure vacuum carburizing (including carbonitriding) furnace:
It
is applicable to various carburizing or carbonitriding products or
parts with high added value and high treatment quality requirements,
such as low pressure vacuum carburizing, carbonitriding and quenching of
gear, gear shaft and other parts; And vacuum quenching and vacuum
annealing of high-speed steel, tool and die steel, alloy structural
steel, etc.
Main advantages of low-pressure vacuum carburizing (including carbonitriding) furnace:
Safety and environmental protection, no open fire, no explosion hazard;
Good production flexibility, can stop and open the furnace at any time;
There is little internal oxidation in the carburizing layer, and the performance of the carburizing layer is high;
Especially suitable for blind hole carburizing of fuel injection nozzle parts, and the carburizing layer is uniform;
The carburizing temperature can reach 1050 ℃, which is used for stainless steel carburizing and deep carburizing;
The workpiece surface quality is good, and the quenching deformation is small;
Low carburizing atmosphere consumption, short carburizing cycle and low production cost;
Low equipment maintenance cost.
Process control of low-pressure vacuum carburizing (including carbonitriding) furnace:
The
process program inventory stores the carburizing process program
generated in advance by the process simulation system according to the
material composition, carburizing temperature, carburizing layer depth
and surface carbon content and verified by production practice; The
control system automatically and accurately controls the carburizing
temperature, carburizing pressure, carburizing gas flow and pulse
carburizing time sequence according to the program to ensure that the
requirements of carburizing or carbonitriding process are met.
Low pressure vacuum carburizing (including carbonitriding) production line:
A
charging car system outside the furnace can be configured to form a
production line with multiple low-pressure vacuum carburizing (including
carbonitriding) furnaces, vacuum tempering furnaces, various cleaning
machines and other equipment to meet the production needs of large-scale
low-pressure vacuum carburizing or carbonitriding.
The low pressure vacuum carburizing (including carbonitriding) series equipment takes the category "1.1 horizontal double chamber oil quenching type" as an example to list the main parameters of its current standard model equipment
Note:
1. The above are the parameters of our standard equipment.
Shenyang Dongbo can carry out non-standard design and manufacturing
according to the specific requirements of customers to meet the
customer's personalized needs. For example, the extreme vacuum degree
can reach 10-4Pa or above;
2. The limit vacuum degree of equipment
with two or more chambers refers to its heating chamber; The following
tables are the same and will not be repeated;
3. Timing starting
point of workpiece transfer time for equipment with two or more
chambers: workpiece moves from the heating chamber; The following tables
are the same and will not be repeated;
4. Pressure refers to absolute pressure, which will not be repeated;
5. All our products are vacuum thermal equipment, which has all the advantages of vacuum thermal equipment;
6.
According to the user's needs, the equipment can meet the requirements
of different standards, such as HB5425, AMS2750, etc., which will not be
repeated.
For
more detailed information or data on the main parameters, structures
and processes of all types of equipment of Dongbo Thermal Engineering,
please consult Shenyang Dongbo:+86 13130218123 // +86 18602471394